For the next few entries we are going to answer some frequently asked questions about buying a truck scale. In the first entry we answer the question below.
What exactly is the difference amongst a full-length truck scale and an axle scale? Which variety do you notice recyclers employing most frequently?
An axle scale is designed to weigh only a single individual axle of a large vehicle at one time and may possibly give an overall total gross weight at the conclusion of weighing the truck. Axle scales are frequently portable, but could also beÂ permanent installations as well. For example, check out the video below.
On the other hand, full-length truck scales, usually 70 feet long can weigh the entire truck (all axles included) in a single weighment, so axle scales need more time to weigh up a truck than full-length weighing machines. Recyclers will normally use full-length 18 wheeler scales due to the fact axle scales will not be NTEP legal for trade, which is needed in the recycling industry.
Recycling businesses are having to pay men and women depending on the load of the timber in their particular vehicle load, so consequently itâ€™s important for the scale to be NTEP listed for correct weighments. In brief, the process involves individuals bringing in their recycled copper, the metal recycling company compensates these individuals for it depending on the weight displayed on their truck scale, and so the recycler then usually utilizes a railcar to deliver the material to steel mills. For more information on Cardinal Truck Scales, contact authorized distributor Central Carolina Scale, located in Sanford NC.
One of the questions that quite a few folks ask about from time to time isÂ How do I install a weight alarm buzzer into my Cardinal Scale weight indicator to let me know when a truck is on my scale?Â Of course the driver could just call the scale operator using a cell phone. Or, the truck driver could lay on his horn until somebody noticed.Â Well, those are probably not the best choices.Â This installation is most commonly requested for the Cardinal 225 indicator, although a similar setup can be done on the advanced 825 from Cardinal.
For the 225,Â you will need to purchase Cardinal part number 6620-0016 which should mount in place of the larger gland connector in the back of the 225. The red wire for the buzzer will plug into pin 2 of the P15 connector. The black wire will plug into pin 10 of P15. Once this is connected, enable the weight alarm within the ID Storage mode of operation settings.
Cardinal Scale’s EPR-LF series portable vehicle scales are the ideal answer when a scale is needed that can be moved from site to site. Industries such as rock quarries, sand and gravel pits, and logging companies must relocate equipment from time to time to maintain efficient product flow. The complete scale is contained in modules which are furnished with lifting eyes for easy moving. Simply lift, move, and lower the scale to its new location for weighing with minimal time and effort necessary. Optional steel ramps, guide rails, weight indicators, remote displays, and lifting kits are also available for the EPR-LF truck scale.
Standard features of the scale include Checkered Steel Deck, Durable Anti-Corrosion Powder Paint, Heavy-Duty Structural Steel Tubing, Low-Profile 16-inch Overall Height, Made in USA Quality Measurement Canada Certified, NTEP Legal for Trade, Self-Contained and Portable, and SnapStream Wireless Connection Between Scale Decks and Indicator.
Best of all, SnapStream wireless connectivity comes standard with the EPR-LF. This allows wireless communication between scale deck modules and the Cardinal Scale weight indicator for seamless integration between all scale components and alleviates the need for rewiring every time the truck scale is moved. SnapStream is a digitally controlled weighing and diagnostic system that is NTEP legal for trade and designed utilizing the Zigbee protocol for reliable and accurate weight and data transmission for truck scales.
Designed for easy transport, each completely self-contained EPRLF scale consists of 16-inch-high modules fabricated to minimize overall height and maximize strength. Heavy-duty structural tubing is placed in strategic locations to support heavy vehicle loading. Cross members and other lateral structural members provide rigid support for the heavy-duty checkered deck plate. The EPR-LF may be placed on compacted surfaces or timbers for an economical installation (applicable in states which approve temporary installations). Contact your local weights and measures office for specific
requirements in your location.
We were reading the cost justification guide from Cardinal Scale recently and they brought up a good point. It is surprising how many truck scales are manufactured by one company and use load cells from yet another company and a digital weight indicator from yet another company. So if something breaks, where does responsibility for the scale begin and end with each manufacturer? Cardinal Scale Manufacturing is one of the very few companies that manufactures not only the scale weighbridge structure but the load cells and instrumentation that go with it to complete the scale. With Cardinal you really do have single source responsibility and reliability. If you’re thinking about a Cardinal Truck Scale or better yet thinking about going with a hydraulic truck scale, read here.
â—¾As previously mentioned, lightning and water are the two most common sources of load cell failure. Often truck scales are placed in locations subject to flooding or are subjected to routine high-pressure washings. While digital and analog load cells are sealed against the entry of moisture, they often fail due to damage to a seal or abrasion of a cable jacket allowing entry of moisture. Analog and digital load cells are both subject to lightning damage. The extremely small strands on a strain gauge are especially sensitive to voltage surges. Hydraulic load cells have neither strain gauges nor electrical wire and are immune to damage from both water and lightning. If your scale will be in a location subject to spring time thunderstorms, you should give serious consideration to Cardinalâ€™s Guardian hydraulic load cells.
â—¾Guardian hydraulic load cells operate by sensing weight via fluid pressure, which means that they require no power within the scale itself. You wonâ€™t lose any operational time when lightning or other power issues strike at the scale location. Guardian load cells carry a lifetime warranty against lightning and power surges.
â—¾Unfortunately, it is a fact of life that if something can be overloaded, it will. Same goes for shock loading on a truck scale. Whether youâ€™re filling trucks with rock or ore, shock loading will take place. Both analog and digital load cells use a steel spring element to sense the load. Applying a shock load, even one less than the capacity of the load cell, can and will cause permanent damage to the load cell rendering it unusable. Cardinalâ€™s Guardian hydraulic load cells, on the other hand, act much like a shock absorber on your automobile dissipating the shock load in the hydraulic fluid.
â—¾Hydraulic tubing from the load cells is terminated at the scale house by a non-conducting Goodyear rubber line. This creates an important barrier of protection, preventing lightning from traveling into the scale house where your load-sensing digital weight display is located.
â—¾If youâ€™ve ever experienced costly downtime and repairs due to lightning or a power surge, the Guardian hydraulic truck scale can help you save in the future.
We can definitely confirm to you that customers are buying hydraulic truck scales. Yes, they are more expensive than traditional truck scales with analog load cells but for quite a few customers, they feel the added costs up front are worth it. Lightning and water are the two most common sources of load cell failure. Often truck scales are placed in locations subject to flooding or are subjected to routine high-pressure washings. While digital and analog load cells are sealed against the entry of moisture, they often fail due to damage to a seal or abrasion of a cable jacket allowing entry of moisture. Analog and digital load cells are both subject to lightning damage. The extremely small strands on a strain gauge are especially sensitive to voltage surges. Hydraulic load cells have neither strain gauges nor electrical wire and are immune to damage from both water and lightning. If your scale will be in a location subject to spring time thunderstorms, you should give serious consideration to Cardinalâ€™s Guardian hydraulic load cells.
When we saw this cool new app, we had to share it with our readers. Imagine inexpensive unattended truck scale weighing without ever even having to roll down your window! Cardinal Scale’s Pathway mobile app provides all of the standard truck scale ID storage functions that are normally performed at the weight indicator directly in the palm of your hand with your smart phone. Pathway gives you the power of the NTEP 825 Spectrum indicator’s weight display in a mobile device which allows truck drivers the efficiency and safety of remaining in their truck while weighing.
Using Cardinal Scale’s S2WIFI or a wireless network for Wi-Fi connectivity, Pathway provides your truck scale operation with unattended weighing for a very minimal cost. All transactions are recorded automatically on the legal-for-trade 825 indicator’s onboard memory and may be retrieved later with USB memory stick or by Ethernet. Additionally, these individual transactions may be e-mailed or printed directly through the mobile device at the time of weighing. Pathway places the 825 indicator’s remote keyboard and display in the cab of the truck to operate standard ID storage via Wi-Fi.
â€¢Virtually unlimited IDs and transactions.
â€¢Greatly improves safety and efficiency by the driver never leaving their truck.
â€¢Remote control operation of the USA-made 825 Spectrum indicator.
â€¢E-mail or print tickets through your smart phone.
â€¢Self-prompting truck scale IDs (enter up to 4 customized IDs).
â€¢Interface via standard TCP/IP to a wireless router or use Cardinal’s optional S2WIFI.
â€¢Mobile app works with a standard off-the-shelf 825 indicator (requires latest 825 update available on CardinalScale.com).
â€¢Unattended weighing operations for minimal cost.
â€¢Highly-efficient record of transactions e-mailed directly to anyone.
â€¢Available on Google Play for AndroidÂ® devices and the App Store for AppleÂ® devices.
Once the truck driver pulls onto the scale, the Pathway mobile app self-prompts through four different customizable IDs such as truck number, product type, customer, job number, etc. These IDs are easily set up through the 825 indicator’s QWERTY keyboard during configuration. Pathway prompts for in-and-out, two-pass weighing with transaction tickets generated for Gross, Tare, and Net which may be printed and/or e-mailed through your AndroidÂ® or AppleÂ® mobile device. This app is available for purchase in the App Store.
This week’s question asks what sort of site preparation could be required prior to scale installment?
Site preparation willÂ vary due to whether the set up is a new or replacement truck scale. A concrete deck truck scale will add construction time on account of pouring the concrete inside the scale deck and curing time.
For brand new installs, the common truck scale installation method is as follows. Blueprints arrive from the scale vendor. After that, scale house is built or installed on location. Next, concrete foundation and approach ramps poured by either scale service business or the consumer. And then, truck scale is delivered from the scale supplier. After that, scale service organization wires the truck scale to the scale house and links all the peripherals. At last, calibration and certification with test weights and weight cart.
Much less site prep work is needed and faster installation times can sometimes be achieved with systems like Cardinalâ€™s SnapStream Wireless Truck Scales, which provide wireless radio frequency connection in between the truck scale and the weight indicator in the scale house. Moreover, all peripheral gear like remote displays, computers and printers could be attached wirelessly with SnapStream, which perhaps conserves a large number of bucks in installation costs. SnapStream is really a fully-integrated NTEP legal-for-trade wireless scale system for commercial recycling applications enabling connectivity up to 1 mile line of sight between the truck scale and scale house.
Cardinalâ€™s SnapStream is a fully-integrated NTEP legal-for-trade wireless scale system for commercial applications. Itâ€™s completely proprietary to Cardinal Scale and offers a number of competitive advantages for new (or pre-existing scale installations).Â SnapStream allows a scale to send weight data wirelessly to an indicator and the indicator in turn to send that data wirelessly to a host of peripheral equipment such as remote displays, printers, PCâ€™s and networks. SnapStream is a digitally-controlled weighing and diagnostic system designed utilizing 802.15.4 Zigbee protocol for reliable and accurate weight and data transmission. SnapStream may be used withÂ Cardinal ScaleÂ 205, 210, and 225 weight indicators, where scale diagnostics can be viewed directly on the digital weight indicator. For additional information on the products mentioned in this article contact the heavy capacity sales department at Central Carolina Scale today.
Everyone knows that Cardinal Scale offers a wide variety of vehicle weighing scales. Cardinal’s wide variety of USA-made truck scales includes options for every type of weighing need, including electronic and hydraulic truck scales with concrete, steel, and pit type decks. Wireless truck scales are a convenient way to wirelessly transmit data from the scale to the indicator to peripheral equipment like printers, PCs, remote displays, and networks. Models such as the Yukon Off-Road provide high-capacity off-road vehicle weighing for use in the mining industry and other off-road applications, while the CWL-40 and 760 series axle weighers are lightweight and convenient portable scales wheel load weighing.
As the name implies, Cardinalâ€™s ARMORÂ® truck scales provide customers with superior-strength, long-life steel construction for optimum vehicle weighing. The ARMORâ€™s durable baked-on, anti-corrosion tan powder paint stands the test of time. The NTEP legal-for-trade ArmorÂ® arrives fully-prepared for installation and includes DB75000-lb stainless steel load cells standard, which are factory assembled. A wide selection of ArmorÂ® capacities, platform sizes, and types are available. Each ArmorÂ® scale bridge features interconnecting load blocks and receivers for an efficient, no-bolt installation. Rodent protection is standard throughout the scale via conduit integral throughout each scale module. Every ArmorÂ® truck scale is 100% assembled and tested before shipping.
Wouldn’t it be great to see this scale actually being installed at a customers location? That’s just what this video below does. This video will guide you through the installation of Cardinal Scale Manufacturing Companyâ€™s ARMORÂ® Series Model EPR Truck Scale. The legendary ARMORÂ® truck scale has been on the market since 1997 and undergone continuous improvement every year since. It offers the most efficient installation of any full-length Cardinal truck scale. The key installation steps covered in the video include weighbridge alignment after offloading, removal of the shipping brackets from the load cell stands, using fish tape to run the load cell wiring, drilling holes for the load cell stand bolts, dropping in the optional guide rails, and test cart calibration.
Cardinal Scale Manufacturing is headquartered in the small community of Webb City, Missouri, a city nestled on the edge of the Ozark mountains, with a population of just under 12,000. All around are wide, open prairies, hills and woods.
Happy New Year to all our readers out there. Itâ€™s our goal to provide great information to you again this year and to bring you some really nice product info that will make your job easier. Cardinal Scale Manufacturing in Webb City Missouri has a USA-made digital weight indicator product line that is very popular with customers. Cardinalâ€™s weight indicators provide easy, convenient scale operation and accurate, reliable measurements. From basic truck scale weighing to complex process automation, Cardinal Scale probably makes a weight indicator for your application. Whether operators need an easy-to-maintain wash-down indicator or an indicator that provides highly visible scale readouts, the odds are that Cardinal will have an option available to suit a wide range of weighing needs.
The latest announcement from Cardinal Scale is very exciting for those of us in the weighing industry. Over the years quite a few scale owners have asked what is the easiest way to connect their computer to the scale? And the answer provided to them is usually well, yes you can connect your scale to the PC but it will only be to Hyper Terminal or yes, you can connect your scale to the computer but you need to by some type of wedge software. But, now with the new Cardinal 2XX-USBA option board which is listed as USB-A Card, 2 USB-A Ports, One Micro SD Port â€“ you have the ability to add a USB flash drive to a select group of Cardinal indicators like the 205, 210 and 225 and easily collect weighing data. For example, with one 4GB flash drive and Micro SD cardÂ you could literally collect millions of weight transactions with ID numbers.Â Then once youâ€™re ready to view the transactions, you remove the flash drive and take a look at the CSV file on your computer. Itâ€™s easy to add titles to the columns and sum the weight column to determine the total amount of weight that youâ€™ve weighed over a period of time. To learn more about this, click here.
Over the past couple of years it is obvious Cardinal Scale is stepping up their digital weight indicator lineup. For example, the 190 with multiple color display is a unique item and has been very popular with various industries.Â Now we find out that certain Cardinal indicators can easily collect weight data by just adding an optional board and USB thumb drive. This is definitely an item worth looking into if you have even the least bit of interest in collecting weight data without all the hassles of complicated software. These digital indicators can be connected and calibrated to just about any scale system out there.
Over they years Cardinal Scale has led the weighing industry with their made in the USA digital weight indicators. Cardinalâ€™s weight indicators are known for providing easy, convenient scale operation and accurate, reliable measurements. From basic truck scale weighing to complex process automation, Cardinal Scale probably has a weight indicator for your particular need.
Easy set-up for this application is enabled through the 825â€²s touchscreen LCD and QWERTY keyboard where users may assign the e-mail address the alerts are sent from, which also acts as a return address (any address may be configured). There are four preset weights available per scale for user-definable targets such as Over, Accept, Under (Reorder), and Extremely Low, which may be labeled whatever the user chooses.
E-mail alerts may be assigned for up to three of the presets per scale. For instance, e-mail alerts might be sent for Over, Under, (Reorder), and Extremely Low, but not for the unnecessary Accept weight status. Additionally, up to three recipients per scale may receive each e-mail alert via separate e-mail addresses.
The 825 Spectrumâ€™s vivid color display is effectively utilized in this application by assigning any of eight different color options (black, blue, green, red, yellow, white, gray, or cyan) to each of the four preset weight ranges (both the color block and text color are user-definable). All of the scales connected to the 825 may be monitored onscreen simultaneously with easy weight status visually identifiable by their current color mode and preset weight identifier. View up to ten scales onscreen simultaneously with the 640 x 480 pixel color LCD. By touching a scaleâ€™s weight onscreen, the indicator will bring up that individual scaleâ€™s information and current weight status.
E-mail alerts are sent in the form of text file attachments containing the Date, Time, Scale Number, Commodity, Weight, and its current status when sent. This provides remote weight monitoring anywhere in the world that the user can access their e-mail.
Cardinal Scale Manufacturing Company recently announced the launch of their new web site dedicated to the company’s weigh-in-motion highway systems.
The new weigh-in-motion highway systems web site features Cardinal Scale’s complete product line for this vertical market, including quartz sensor-based in-motion scales for full highway speed weighing, slow-speed in-motion load-cell based scales, virtual weigh station software, custom systems, optional peripheral equipment, and also static scales for commercial weigh stations.
The web site uses adaptive response technology, so the screen formatting will change based on the device it’s being displayed on whether it’s a PC, tablet, or smart phone. Cardinal Scale began developing and manufacturing in-motion vehicle scales in the late 1990s and today the company has grown to offer a number of commercial enforcement in-motion weighing systems that can be found across the U.S. as well as in South America, the Middle East, and the Far East.
Web Site Features:
WIM Products and Services
Highway System Layout Diagrams
Virtual Weigh Station Demo Video
Frequently Asked Questions
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