New Digital Truck Scales With SmartCell Now Available

Cardinal Scale Manufacturing recently announced the official launch of the new ARMOR® series digital truck scales with SmartCell® load cells that offer unmatched performance built to last a lifetime of heavy-duty weighing use. Every facet of the digital truck scale weighbridge and electronics have been specifically built for long-lasting endurance, minimal upkeep, and IoT monitoring convenience. Deliveries are scheduled to start in January 2018.

ARMOR® truck scales feature a heavyweight 50-ton CLC, no moving parts below the scale deck (including the load cells), more structural steel than the competition, SmartCell® stainless steel waterproof digital load cells, and IoT-enabled iSite remote monitoring software.

The state-of-the-art, debris-inhibiting axis load cell stand design limits obstructions to the scale’s performance with the digital load cells mounted high within the stand near the scale deck. The load cell stands are fabricated from one-inch-thick steel to minimize rust and corrosion damage and ensure long-term strength and durability. The long-lasting baked-on tan powder coat paint finish ensures a lifetime of trouble-free protection. The Cloud-based iSite remote monitoring software offers e-mail and/or text alerts to ensure your scale is performing at all times.

cardinal scale smartcell digital load cells

ARMOR® steel deck weighbridges utilize a tight concentration of 7.5-inch I-beam spacing which minimizes unsupported deck plate area and ensures that truck tire contact patches are always directly supported by one I-beam. Four rows of welded stiffeners provide maximum structural rigidity and safeguard against I-beam deflection under loads for optimal strength and longevity.

Cardinal Scale’s SmartCell® digital load cells are the newest solution in advanced load cell technology. Messy, time-consuming wiring is no longer necessary, since cables connect plug-and-play to the cell through metal braided rodent-proof cables. Internal cell circuitry eliminates the need for a junction box.

The ARMOR’s SmartCell® load cell pockets are surrounded on both sides by I-beams which run the entire length of the weighbridge. This alleviates any potential structural weakness around the load cell region like in competitors’ truck scales. The no-bolt bridge connections feature interconnecting load blocks and receivers welded directly to the I-beams for strength and durability.

Contact your local Cardinal Scale dealer today to begin taking advantage of the entire gamut of new features and functions of the Cardinal ARMOR® digital truck scale!

Cardinal Pit-Mounted Truck Scales Provide Port of Miami Ability to Weigh Greater Volume of Freight

Two Additional Cardinal Scale Pit-Mounted EPR Truck Scales Provide Terminal the Ability to Weigh Greater Volumes of Freight. Major ocean transport company adds more Cardinal EPR truck scales and 210 indicators to expedite traffic flow for 600 truck weighments per day at busy Port of Miami.

Traffic congestion was becoming a major issue at the Port of Miami with a steady increase in export freight volumes over the last several years and the completion of a new underground truck tunnel leading into the port. A lengthy line of trucks were typically waiting to be weighed before entering the freight terminals at the port.

It became apparent that a solution was needed to be able to move this increased traffic through the port more quickly and efficiently.

 

Cardinal Scale Pit Type Truck Scale

One of the largest ocean transport companies at the Port of Miami rearranged their container yard and came to Cardinal Scale seeking a solution for its truck scale needs.

Cardinal Scale had several meetings with Port of Miami officials and the ocean transport company’s personnel during which various yard and scale layouts were considered, including above or below ground scales, steel or concrete decks, network connectivity, and weight documentation.

It was ultimately decided that there would be two new inbound steel deck truck scales installed below grade in deep pits. The deep pit request presented an important challenge: How to ensure that a 4 1/2 foot deep pit would remain dry at just above sea level on an island?

Cardinal Scale had stressed the importance of keeping the pit dry during the design process.

Therefore, the ocean transport company contracted with an engineering company that designed and built an elaborate self-contained underground pump station, which was built adjacent to both scale pits to prevent the pits from flooding.

The ocean transport company decided to purchase two new 13570-EPR truck scales from Cardinal Scale, which were slightly modified to be installed in the pits. The pit design was chosen to save yard space, as well as, producing an easier and safer method for drivers and other personnel to move in and around the trucks. A steel deck was chosen over a concrete deck to avoid delays associated with the curing time of a concrete deck.

The scales were connected to Cardinal Scale model 210 weight indicators fitted with 10/100 Ethernet cards and attached to P500 receipt printers, which were installed in two separate scale houses. The Ethernet cards allow them to communicate the weight data to their remote server and the ticket printers allow them to produce a hard copy for the truck drivers, which not only includes their truck ID, but the time and date of weighment as well.

The ocean transport company’s freight terminal at the Port of Miami operates 24/7, 365 days a year.

It can now weigh more than 600 trucks per day with the addition of the two pit-mounted Cardinal truck scales. The ocean transport company has substantially reduced the weigh-in time for each truck, which in turn allows them to load the freight containers on the cargo ships more efficiently.

The additional truck weighing scales have led to shorter lines of trucks, thus improving the overall traffic congestion at the Port of Miami as well.

You can read more about the case study by clicking the link.

What Type Of Scale Should A Metal Recycler Buy?

Another popular question we are asked is: How many types of 70 foot truck scales exist (low-profile, pit style, full electronic, concrete deck, steel deck)? Is there one particular type you would recommend over another for use within the recycling business? What benefit does it present to pick one over the other?

Truck scales come in numerous sizes and types. Truck scales could be portable axle, weigh-in-motion, self-contained transportable, electro-mechanical, electronic, and hydraulic versions. In a traditional truck scale you would need to choose either an above ground or pit style scale. Then, a painted steel deck or concrete deck that you would pour on location.

For the recycling business, generally the most effective choice will be the steel deck electronic truck scale because it provides the fastest setting up time and if you’re replacing an existing scale, the lowest down-time in swapping out a pre-existing truck scale. If the metal recycling company is replacing an older truck scale installed inside a pit that is experiencing water damage concerns, a hydraulic truck scale could be a good decision to think about for an advancement. The load cells within a hydraulic truck scale have excellent defense to water and lightning issues.

As with any big decision like this, we recommend that you contact your local scale company to provide you with a recommendation and truck scale price quote. It could be that your best choice might be a pit style scale. Or maybe a hydraulic scale would work best for you.  A local scale dealer should be able to provide that recommendation to you and present you with several buying options to consider.

It’s What’s Inside That Counts

Cardinal EPR What are some other features metal recyclers need to look for inside a truck scale?

There are several attributes recyclers ought to take into account when making the decision to purchase a 70 foot long truck scale, which includes deck plate thickness. Recyclers are normally handling a high traffic frequency daily on their truck scales, so weighing machine strength becomes a important aspect. For instance, Cardinal Scale produces truck scales with 3/8″ thick steel decks for maximum strength and resiliency to handle hefty loads over the long haul for exceptional overall performance. An additional quality element to look for is factory-assembled load cells secured in the truck scale. Every Cardinal truck scale is 100 percent factory assembled and examined prior to shipping to a job location. This requires calibrating the whole 60 foot long truck scale to make sure appropriate set-up before shipping for exceptional accuracy. Usually, a 70-foot-long truck scale dimensions are sought after in the recycling business to be in a position to allow for weighing semi-tractor trailers. Stainless steel, USA-made load cells and a NEMA 4X stainless steel junction box for load cell wiring can also be important to check for when making the decision to buy a vehicle scale.

Survivor OTR

Rice Lake SURVIVOR® OTR vehicle scales are heavy-duty, top access, low profile concrete or steel deck scales. These heavy-duty, top access, low profile concrete or steel deck scales have an outstanding design that incorporates the most advanced engineering and production technology to produce the highest quality vehicle weighing system in the marketplace. The Rice Lake Survivor OTR truck scales don’t sacrifice quality for price. Both the OTR concrete and steel deck models boast wide flange I-beam construction. The wide flange beam construction helps minimize span deflection and lengthens the life of your truck scale. Both the concrete and steel deck models are built to be the “Toughest Truck Scales on Earth”®

It is Important To Learn As Much As You Can During The Initial Buying Stage

Built to Withstand Extreme Use
Weighbridge design and the overall weight of structural steel used directly affect the performance life of a truck scale. Many “economical” truck scale designs incorporate low grade, non-certified steel and an inferior design to reduce the cost and decrease production time. These reductions also reduce the life of the scale. Rice Lake SURVIVOR® OTR truck scales utilize up to 30% more steel than most competitive models and incorporate a longitudinal highway bridge design. More I-beams are strategically placed longitudinally with the traffic flow to ensure tire support regardless of truck position. Continue reading

Summer is almost here, Truck Scale Maintenance Ideas

We’re just about ready to head into the busy summer months. In a lot of cases, it is also a busy time for your truck scales. Spring is the best time to get the following maintenace done, because all the melting snow (in some areas) creating running water, mud and muck can wreak havoc on your truck scale operations; washing debris into pits and foundations, and damaging equipment. Not to mention the critters who have taken up residence over the long winter. We recommend completing the following steps in late spring to ensure you are up and running in time for the busy summer season. Continue reading

New Truck Scales versus Used Truck Scales

You don’t have to look at too many truck scale brochures to become thoroughly confused about what’s available and what is and isn’t important to you.
Full-length truck scales may be of either portable or permanent installation.  Portable truck scales include a lower framework that is placed on a prepared surface (either a concrete slab, wooden beams, or even dirt) and ramps are placed at either end for access. Portable scales are generally more expensive because of the lower framework but are much easier to move from site to site and are ideal for contractors or road builders. Scales that are permanently mounted may be mounted either in a pit (like the basement of a home) or of an above-ground low profile design where the scale is mounted on a concrete slab with ramps at either end. The advantages of a pit type scale Continue reading

Typical Installation Time for a OTR Survivor

When scheduling and planning installation for a typical three-module, 70′ Rice Lake Survivor OTR truck scale, plan for a minimum two-hour crane rental to place the modules into position. A two-man crew, aided by a crane operator, can usually unload modules from the freight truck and place them into position in approximately 1 hour.  Mount and load cell installation will require approximately 3 – 4 hours.  Electrical wiring is run through conduit and can be done in approximately 2 – 3 hours. Continue reading

Checking Devices

As we continue to look at service of truck scales, this month we look at checking devices.  Some vehicle scales utilize suspension systems that don’t require checking devices, eliminating a time-consuming step in your service protocol.  If your scale has checking devices, make sure they are working properly.  Inspect check rods to make sure the attachment points are solid.  Check for binding.  If there is a problem, weight readings will be inconsistent from section to section.  Inspect hardware to ensure jam nuts are tight, rods are level and free of foreign material, and washers are not rusted or distorted.  Even if they are working properly, replace corroded hardware components so they don’t fail in the future when you least expect. Continue reading